Product Description
Food Grade Stainless Steel Automatic Auger Screw Conveyor
Product Classification: conveying equipment series
TS series screw conveyor is designed and manufactured according to JB/T 7679-95 Screw Conveyor, which is a new product of GX type screw conveyor.
Product Introduction
TS series screw conveyor is designed and manufactured according to JB/T 7679-95 Screw Conveyor, which is a new product of GX type screw conveyor.
TS series screw conveyor, commonly known as an auger, is a widely used conveying equipment in the mineral, feed, CZPT and oil, and construction industries. From the perspective of the displacement direction of conveying materials, the screw conveyor can be divided into 2 types: horizontal screw conveyor and vertical screw conveyor, which are mainly used for horizontal conveying and vertical lifting of various powder, granular, small, and other loose materials.
Applicable Industries
TS series screw conveyor is widely used for horizontal or inclined convey of powdery, granular, and small materials, such as building materials, the chemical industry, electric power, metallurgy, coal charcoal, grain, ash, slag, cement, grain, and other industries. The material temperature is less than 200 ºC.
Note: TS series screw conveyor is not suitable for conveying perishable, viscous, and caking materials.
Technical Characteristics
TS series screw conveyor is characterized by a simple structure, small cross-section size, good sealing, reliable operation, low manufacturing cost, convenience for intermediate loading and unloading, and can be transported in reverse direction or in 2 opposite directions at the same time. During the conveying process, materials can also be stirred, mixed, heated, and cooled. The material flow can be adjusted through the loading and unloading gate. During use, it is necessary to maintain the tightness of the chute and the proper clearance between the spiral and the chute.
TS series screw conveyor is suitable for short-distance vertical conveying. The screw of bendable screw conveyor is composed of a flexible shaft and synthetic rubber blade, which is easy to bend and can be arranged arbitrarily according to the site or process requirements for spatial transmission. The blades of the screw conveyor can be of the spot pull type and the integral pull type. The spot pull type can be made into any thickness and size. The integral pull type is not suitable for making non-standard screws.
TS series screw conveyor is generally composed of a conveyor body, inlet and outlet, and drive device; The spiral blades of TS series screw conveyor can be divided into 3 types: solid spiral surface, belt spiral surface, and blade spiral surface. Among them, the blade spiral surface is relatively less used and is mainly used to transport materials with high viscosity and compressibility. This spiral-suspended surface type has and completes the functions of mixing and mixing materials during the transportation process.
Compared with other conveying equipment, the TS series screw conveyor has the advantages of small overall section size, good sealing performance, stable and reliable operation, multi-point loading and unloading in the middle, simple maintenance, etc.
Technical Parameter
TS type | TS100 | TS160 | TS200 | TS250 | TS250 | TS315 | TS400 | TS400 | TS500 | TS630 | TS800 | TS1000 | TS1250 |
Spiral diameter(mm) | 100 | 160 | 200 | 250 | 250 | 315 | 400 | 400 | 500 | 630 | 800 | 1000 | 1250 |
Screw pitch(mm) | 100 | 160 | 200 | 250 | 250 | 315 | 355 | 355 | 400 | 450 | 500 | 560 | 630 |
Rotating speed (t/min) | 140 | 120 | 90 | 90 | 90 | 75 | 75 | 75 | 60 | 60 | 45 | 35 | 30 |
DeliveryQφ=0.33 (m³/h) |
2.2 | 7.6 | 11 | 22 | 22 | 36.4 | 66.1 | 66.1 | 93.1 | 160 | 223 | 304 | 458 |
Power Pd1=10m (KW) |
1.1 | 1.5 | 2.2 | 2.4 | 2.4 | 3.2 | 5.1 | 5.1 | 4.1 | 8.6 | 12 | 16 | 24.4 |
Power Pd1=30m (KW) |
1.6 | 2.8 | 3.2 | 5.3 | 5.3 | 8.4 | 11 | 11 | 15.3 | 25.9 | 36 | 48 | 73.3 |
Rotating speed(r/min) | 120 | 90 | 75 | 75 | 75 | 60 | 60 | 60 | 45 | 45 | 35 | 30 | 20 |
DeliveryQφ=0.33 (m³/h) |
1.9 | 5.7 | 18 | 18 | 18 | 29.1 | 52.9 | 52.9 | 69.8 | 125 | 174 | 261 | 305 |
Power Pd1=10m (KW) |
1 | 1.3 | 2.1 | 2.1 | 2.1 | 2.9 | 4.1 | 4.1 | 4.7 | 6.8 | 9.4 | 14.1 | 16.5 |
Power Pd1=30m (KW) |
1.5 | 2.3 | 4.5 | 4.5 | 4.5 | 7 | 8.9 | 8.9 | 11.6 | 20.4 | 28.3 | 42.2 | 49.5 |
Rotating speed(r/min) | 90 | 75 | 60 | 60 | 60 | 45 | 45 | 45 | 35 | 35 | 30 | 20 | 16 |
Shaft feeding quantityQφ=0.33 (m³/h) |
1.4 | 4.8 | 15 | 15 | 15 | 21.8 | 39.6 | 39.6 | 54.3 | 97 | 149 | 174 | 244 |
Power Pd1=10m (KW) |
0.9 | 1.2 | 1.9 | 1.9 | 1.9 | 2.5 | 3.4 | 3.4 | 4.3 | 5.4 | 8.1 | 9.5 | 13.3 |
Power Pd1=30m (KW) |
1.2 | 2.2 | 3.8 | 3.8 | 3.8 | 5.4 | 6.8 | 6.8 | 9.2 | 16 | 24.4 | 28.6 | 39.9 |
Rotating speed(r/min) | 75 | 60 | 45 | 45 | 45 | 35 | 35 | 35 | 30 | 30 | 20 | 16 | 13 |
Shaft feeding quantityQφ=0.33 (m³/h) |
1.2 | 3.8 | 11 | 11 | 11 | 17 | 31.7 | 31.7 | 46.5 | 73 | 99.3 | 139 | 199 |
Power Pd1=10m (KW) |
0.75 | 1.1 | 1.6 | 1.6 | 1.6 | 2.1 | 3.1 | 3.1 | 3.7 | 4.6 | 5.7 | 7.7 | 11 |
Power Pd1=30m (KW) |
1.1 | 1.8 | 3.4 | 3.4 | 3.4 | 4.4 | 5.6 | 5.6 | 8 | 14 | 16.7 | 23.2 | 33.1 |
About Transportation
After you place the order and pay the deposit, we will start to arrange the production and contact the CZPT freight transportation agency to reserve the position. Two days before the end of production, you need to complete the final payment. Then, we inform the CZPT cargo transportation agent company that it is ready to come to the factory to pull the goods to the port. On the day of delivery, we will send the customer the factory video and pictures, and mark the corresponding English name of each product and product parts with a marker to prevent the customer from not knowing what each part is after receiving the goods. At the same time, we will put the English version of the product instructions in the cargo box. We generally select freight forwarders with preferential prices for customers to deliver goods for you. The shipping method can be FOB or CIF. You can also choose EXW, and then contact the goods agent company yourself.
Company Profile
HangZhou Tianfeng Vibrating Machinery Co., Ltd. (formerly HangZhou Tianfeng Vibrating Machinery Factory) is a comprehensive enterprise specializing in the research, development, manufacturing, and sales of mechanical equipment such as vibrating screen, separation, crushing, and conveying for more than 30 years. The company mainly produces Vibrating screens, ultrasonic vibrating screens, test screens, oscillating screens, linear screens, airflow screens, feeders, bucket elevators, conveying equipment, and other mechanical equipment. This equipment features stable and reliable operation, simple operation, convenient maintenance, low noise, low energy consumption, large output, and high precision; The screen mesh has the advantages of no blockage, no flying powder, no liquid leakage, etc. The products are widely used in food, medicine, chemical industry, metallurgy, abrasives, plastics, glass, paint, pollution control, and other industries, with high efficiency, large processing capacity, long service life, and other characteristics.
Our company has taken the lead in passing ISO9001 quality system certification, CE certification, and SGS certification, and was awarded ZheJiang High tech Enterprise in 2571.
We can provide customized products, services, and solutions to meet the needs of customers in different industries, and have established long-term partnerships with customers from Southeast Asia, the Middle East, Africa, South America, Oceania, and other countries.
The company is located in HangZhou City, ZheJiang Province, China. It is only an hour and a half drive from HangZhou International Airport. We provide a free shuttle service. We sincerely invite foreign friends to visit our company and have face-to-face exchanges to jointly promote development.
FAQ
1. Who are we?
Our headquarters is located in ZheJiang , China, and our factory was established in 2002. At present, there are more than 100 workers, technical engineers, foreign trade sales personnel, and administrative personnel. The factory covers an area of more than 2000 square kilometers and is mainly engaged in vibrating screening and conveying and feeding equipment.
2. How do we guarantee the quality?
Always provide pre-production samples before mass production; Always carry out a final inspection before shipment.
3. What can you buy from us?
You can purchase a vibrating screen, roller screens, rotary screens, vacuum conveyors, mixer, and customized vibrating machinery and conveying equipment in our factory.
4. What are our strengths?
As 1 of the old enterprises in the screening industry, Tianfeng has provided a large number of screening equipment and systems at home and abroad. Mass production, rapid delivery, stable quality, affordable price, and excellent after-sales service have become the symbols of Tianfeng.
5. What services can we provide?
Accepted delivery conditions: FOB, CFR, CIF, EXW, CIP, FCA, CPT, DDP, express;
Accepted payment currency: USD, EUR, RMB;
Type of payment accepted: telegraphic transfer, letter of credit, express remittance, credit card, PayPal, Western Union remittance, cash, custody;
Oral: English, Chinese, French.
6. What information do we need to help you choose a perfect machine?
-Name and characteristics of raw materials.
-Purpose of use: remove impurities, filter, and grade.
-Processing capacity: kg/h, L/h.
-Raw material size: (mesh or mm).
-How many floors do you need?
-Voltage, frequency, phase (single-phase or three-phase) Note: You’d better send us the relevant pictures or materials you want to filter, which can ensure that we recommend the appropriate machine for you.
Type: | Linear |
---|---|
Transmission Structure: | Vibrating Screen |
Usage: | Mine Shaker, Experiments Shaker, Lightweight Fine Shaker |
Works: | Linear |
Object: | Food Processing |
Shaft Number: | Double |
Customization: |
Available
| Customized Request |
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What Are Screw Shaft Threads?
A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
Coefficient of friction between the mating surfaces of a nut and a screw shaft
There are two types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The two types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.
Helix angle
In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are two types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in two stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to six times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
Thread angle
The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are two different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.
Material
Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each one is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
Self-locking features
Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the two materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.
editor by CX 2023-11-15
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Screw Shaft Types
A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:
Size
A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose.
The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job.
In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter.
Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.
Material
The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage.
Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises.
Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant.
Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each one has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best one depends on the application.
The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.
Function
The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes.
The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object.
Screws can be classified into two types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver.
A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function.
The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).
Applications
The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism.
The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application.
In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project.
If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.
editor by czh 2023-07-03